DIY: Building a Recirculating Infusion Mash System (RIMS)

by John Brewster
4 minutes read
DIY: Building a Recirculating Infusion Mash System (RIMS)

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A RIMS (Recirculating Infusion Mash System) is an all-grain brewing setup where the mash liquid is continuously pumped through a heated tube and recirculated through the grain bed, maintaining precise mash temperature electronically. I’ve operated a RIMS tube on my three-vessel system for several years and the temperature stability it provides (±0.5°C throughout the mash) is the most significant upgrade I’ve made to my brewing process for recipe repeatability. A RIMS build is a serious electrical project, it requires comfort with mains voltage wiring or a qualified electrician for the heating element installation.

Building a RIMS tube: components and safety

How a RIMS works: In a RIMS system, wort is drawn from the bottom of the mash tun by a pump, passed through a heating tube containing an electric heating element, and returned to the top of the grain bed via a sparge arm or return manifold. A temperature probe in the outlet measures the wort temperature, and a PID controller regulates the heating element to maintain target mash temperature. The wort is simultaneously filtered by recirculating through the grain bed (vorlauf throughout the entire mash), producing brilliantly clear wort at runoff. Core components: RIMS tube: a food-grade stainless steel tube housing (typically 1.5-inch triclamp sanitary tubing) with a 500W–1500W heating element (weld-in type) inside. The wort flows around the element. Purpose-built RIMS tubes are available from homebrew suppliers at ₹3,000–8,000, or can be fabricated by a local stainless welder. March pump or equivalent (200L/hour minimum) for wort recirculation, ₹3,000–8,000. PID controller (Inkbird, Auber, or equivalent) with SSR (solid state relay) to control the heating element precisely, ₹2,000–4,000. Temperature probe (PT100 or K-type thermocouple) for wort outlet temperature sensing. Triclamp fittings and gaskets for sanitary connections. Electrical requirements: The heating element requires a 230V AC circuit with appropriate fuse protection (10A for a 1500W element, 6A for a 750W element). All mains voltage components must be enclosed in a waterproof project box, never run bare mains wiring in a brewery environment where liquids are present. Use grounded metal enclosures for safety. Critical safety rule: Always ensure wort is flowing through the RIMS tube before activating the heating element, running the element dry (no liquid flowing) causes instant burnout and may crack the tube or cause a safety hazard. Install a flow switch that prevents the element from energizing unless flow is detected, or use an interlocked relay wired to the pump. Step profile mashing: A RIMS tube enables temperature step mashing (protein rest at 52°C → sacharification at 66°C → mashout at 78°C) without adding hot water, the PID controller raises temperature incrementally through the RIMS heat.

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Common Questions

RIMS vs HERMS: which is better for a homebrewing setup?

RIMS and HERMS are both recirculating mash systems with similar goals, precise temperature control and continuous wort clarification, but they achieve this through different mechanisms with different practical trade-offs. RIMS heats the wort directly with an electric element in the recirculation line. HERMS (Heat Exchange Recirculating Mash System) heats the wort by passing it through a coil submerged in the hot liquor tank (HLT). RIMS advantages: faster temperature response (direct element heating is more aggressive), simpler construction (no hot coil required), lower total system cost, more compact. RIMS disadvantages: risk of scorching wort if flow stops and element fires (the wort-to-element surface area is small; localized heat can denature proteins and create astringency or HSA from scorching at the element surface). The scorch risk is real with thick, high-adjunct mashes; less of a concern with standard all-malt mashes at normal pump speeds. HERMS advantages: gentler, more uniform heating (the coil heats wort slowly and evenly), no scorch risk (the HLT water temperature sets a ceiling on how hot the coil can be), the HLT doubles as sparge water heater. HERMS disadvantages: slower temperature step changes (you need to raise HLT temperature first, then wait for mash to follow), more complex plumbing, requires a third vessel at adequate volume. For Indian homebrewers building a first recirculating system: RIMS is the more accessible build, fewer vessels, simpler construction, lower cost. The scorch risk is manageable with a flow switch safety interlock. HERMS is preferable for brewers who do frequent step mashing with wheat, rye, or corn adjuncts where scorch risk is higher, or for those who already have a three-vessel setup with an HLT and want gentle, precise heat.

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